New emerging technologies designed to mitigate noise pollution within industrial facilities

Introduction

As largely stressed in many of our past publications, noise can constitute a problematic issue in industrial facilities, regardless of the scope and the type of the plant. Generally technical risk evaluations disregard noise pollution – which is connected to certain negative consequences such as hearing damages and other incidents that lead to severe workplace injuries and illnesses – as a critical hazard, and so noise control as a clear concern and necessary measure. 

Innovative trends based on emerging technologies (and methodologies) cancompensate for the misevaluation of soundproofing in industrial safety. The present article seeks to illustrate four solutions that are bound to revolutionize the industrial control market in the upcoming years.

 

1. Noise-cancelling windows

The noise pollution originating outside the facilities is probably the trickiest one to be removed. Often it is not possible to identify the source as it occurs for indoor machinery, for instance. A research conducted by a cluster of scholars from Nanyang Technological University of Singapore has found its own way to solve this problem.

The concept revolves around applying a special device – which has been developed by the team taking inspiration from new Apple’s headphones models – to windows and entrances. Such a system will be based on a technology that exploits sensors to detect external noises and counteract the incoming waves, thus obtaining a reduction up to 50%.

 

2. IoT-based noise attenuation

Traditional soundproofing solutions faced several limitations for mere structural reasons. One of the most common inadequacies related to noise-canceling systems is the lack of time between sensing and emitting. Which benefit could IoT technology bring in this sense? According to many academic studies, an IoT-based system can easily identify the harmful waves spreading by using sound sensors that will block incoming noise producing a counteracting noise itself.

 

3. Nano-structured foams

Soundproofing experts commonly regard foam materials as a proven solution that pays back in most of the cases. Yet, research has advanced lately to such an extent that using nanomaterials and nano-structured additions will become in the future a regular proposition. All the solutions of this kind dissipate the sounds by converting the vibrations into heat.

Unlike the standard soundproofing foams, these revolutionized foams will be obtained by injection of nanopowder to create from scratch microscopic pores and channels. This solution allows it to absorb noise from 60% to 100% more effectively than traditional foams.

 

4. 3D-printed Acoustic Rings

Most soundproofing methods work according to some principles of actions. There is generally less space for engineered solutions that deal with passive execution. The 3D-printed metamaterial rings revealed by a group of researchers from Boston University provides a method that redirects noise waves by counteracting vibrations, and they do it thanks to a peculiar design of spiral and circular shape.

 

Conclusion

The solutions presented above can potentially become game-changing assets in the future. Digitalization of assets can be a robust grip for a transitional trend within the sector. However, it is pretty evident that, so far, new developments have been confined into the realm of concepts and empirical findings. 

As long as they do impact the market, Stopson Italiana will continue to stress the importance of evaluating sources of noise and potential techniques using traditional approaches. Thanks to its extensive knowledge and experience, Stopson Italiana is keen to meet all customers’ requirements and supply comprehensive acoustical solutions in order to achieve their soundproofing goals.

 

ventilation silencer

Why control of noise is so important in manufacturing

The main principles that affects the engineering process of a soundproofed plant

The noise pollution is considered nowadays a crucial aspect in the selection and construction of manufacturing plants.

Noise is defined as, “the unwanted, unpleasant or disagreeable sound that causes discomfort to all living beings”. One dB is the faintest sound that a human ear can hear. Unless levels are above 85 decibels, noise pollution should not be a problem in the workplace. Federal occupational safety and health mandates state that if the noise produced by heavy machinery or equipment is in excess of these levels, employers must control noise pollution through engineering and administrative controls.

The environmental noise has been doubling every ten years; The Indian Institute of Oto-Rino Laryngology, Chennai reported, in facts, that increasing industrial pollution damages the hearing ability by at least 20%.

Workers in steel industry, who work close to heavy industrial blowers are exposed to 112dB for eight hours suffer from occupational pollution.

Noise is classified as: Industrial Noise, Transport  Noise and Neighbourhood noise. The first one is caused by industry machines, and it entails noise pollution caused by machines from machines in various factories, plants (e.g. Power Generation and Oil & Gas), industries and mills.

The preceding step to the selection and design of control measures, is to identify and carefully evaluate the noise sources. In order to set up the control strategy with the right approach, the following factors need be considered:

  • Type of sound
  • Noise levels and temporal pattern
  • Frequency distribution
  • Noise sources (location, power, directivity)
  • Noise propagation pathways, through air or through structure
  • Room acoustics (reverberation)

Additionally, other crucial factors have to be determined, such number of exposed workers, type of work, amount of time spent to the noise’s exposure etc. Where possible, noise levels should be evaluated at locations occupied by workers’ ears.

The noise control planning is based on a “A-weighted immission” (or noise exposure levels) for which the respect of standard ISO 11690-1 is recommended.

Any noise problem may be described in terms of source, transmission path and a receiver (e.g., a worker); thus a noise control plant needs to take into account the relative combinations of this different factors.

The better phase to project a soundproofing system lies in the original design. In fact, when noise control is included in the first design of a new plant (or factory), advantages both in terms of overall performance and costs’ reduction arise.

When noise cannot be controlled to an acceptable level at the source, attempts has to directed to control it at some point during its propagation path. For this reason, an important part of the process consists to identify noise sources and to sort them in terms of contributions to excessive noise.

When the requirements for noise control have been quantified, and sources ranked, it’s possible to consider various options for implementing the control, determining the cost effectiveness of the various options. Generally speaking, some studies put in evidence that the cost of enclosing a noise source is much greater than modifying the source or process producing the noise.

Stopson Italiana produces fully customized solutions for all type of plants and applications: Boilers, Heat Recovery Steam Generator (HRSG), Turbomachinery, Venting systems, Combustion engines and Industrial equipments.

Check it out http://stopson.it/applications/